Services & Machine Park

Prepress

Knowing the importance of the prepress stages for printing quality, Print HouseTurkey has always been an investor in cutting-edge technology. Also taking into consideration that graphics are not always given to us with this latest technology, older techniques are still available in our range.

 

Our prepress department uses the most up-to-date DTP (Desktop publishing), graphic design, page layout and digital retouching hardwares and softwares; modern scanners, high-tech digital plotter machines and state-of-the-art CTP (Computer-to-Plate) platesetters offering superior print quality, accuracy and time efficiency by transferring data directly from computer onto offset printing plates.

 

Our skilled technicians can handle graphic design, copy-editing, proofreading, page layout, colour seperation, digital retouching and electronic imposition from different storage formats. A set of modern digital plotter machines give way to accuracy, swift work and customer satisfaction.

 

Colourproofs are provided to you by courier services within 24/48 hours after receiving graphics and this ensures you of high quality results in your finished products. Only after receiving your confirmation, we will start production.

 

Prepress Equipments

 

  • 1 Krause LS Jet violet CTP platesetter and processor
  •   1 FujiFilm LUXEL Vx-9600 violet CTP platesetter and processor
  • 12 Punch Graphix BasysPrint 853 CTcP UV platesetters and processors
  • 3 HP digital plotter machines

Sheet-fed Offset Printing Services

 

Print HouseTurkey is one of the leaders in sheet-fed offset printing. Because of the wide range of sheet-fed offset printing presses and our skilled operators, we are able to provide you with the printing of the highest quality from single colour printing to complex multi-colour printing with gloss and matte UV coating and varnish options.

 

Sheet-fed offset printing presses are equipped with computer ink controls, smart memories and a number of softwares for monitoring and supervising.

 

The use of modern sheet-fed offset printing presses enables Print HouseTurkey to achieve consistent and quality printing on every run. A large number of sheet and format sizes can be run through our sheet-fed offset printing presses and this offers flexibility of shapes and formats and contributes to improved paper efficiencies.

 

Sheet-fed Offset Printing Equipments

 

Komori Lithrone S40 (2006) 

4 colours
Maximum sheet size: 720 mm x 1,030 mm, minimum sheet size: 360 mm x 540 mm
Maximum printing area: 710 mm x 1,020 mm
Maximum speed: 16,000 sheets per hour
Paper thickness: Minimum 0.04 mm, maximum 0.6 mm

 

Komori Lithrone S40 (2008) 

4 colours + 1 coating unit
Maximum sheet size: 720 mm x 1,030 mm, minimum sheet size: 360 mm x 540 mm
Maximum printing area: 710 mm x 1,020 mm
Maximum output: 16,000 sheets per hour
Paper thickness: Minimum 0.04 mm, maximum 0.6 mm

 

Ryobi 924 (2011)

4 colours
Maximum sheet size: 640 mm x 920 mm, minimum sheet size: 290 mm x 410 mm
Maximum printing area: 615 mm x 900 mm
Maximum output: 16,000 sheets per hour, minimum output: 3,000 sheets per hour
Paper thickness: Minimum 0.04 mm, maximum 0.6 mm

 

Ryobi 524 GX (2008)

4 colours
Maximum sheet size: 375 mm x 520 mm, minimum sheet size: 100 mm x 105 mm
Maximum printing area: 350 mm x 505 mm
Maximum output: 15,000 sheets per hour, minimum output: 3,000 sheets per hour
Paper thickness: Minimum 0.04 mm, maximum 0.6 mm

 

Roland 705 convertible perfecting press (1998) 

5 colours
Maximum sheet size: 720 mm x 1,040 mm, minimum sheet size: 340 mm x 480 mm
Maximum printing area: 700 mm x 1,020 mm
Maximum output: 13,000 sheets per hour, simultaneous printing on both sides of the paper (1+4)
Paper thickness: Minimum 0.04 mm, maximum 1.0 mm

 

Roland 202 (2000) 

2 colours
Maximum sheet size: 520 mm x 740 mm, minimum sheet size: 210 mm x 297 mm
Maximum printing area: 510 mm x 735 mm
Maximum output: 13,000 sheets per hour
Paper thickness: Minimum 0.04 mm, maximum 0.8 mm

 

Roland Rekord 

1+1 (One colour simultaneous printing on both sides of the paper)
Maximum sheet size: 720 mm x 1,020 mm
Maximum output: 10,000 sheets per hour

 

UV coating machine and Feket UV curing conveyor
Maximum size: 640 mm x 940 mm
Maximum output: 7,000 sheets per hour

Postpress

Print House Turkey has one of the modernest, largest, and youngest binderies in Turkey and offers comprehensive postpress services extending far beyond most kinds of binding needs including trimming, finishing, packaging and distribution solutions.

Thanks to our wide range of modern postpress equipments and experienced staff; we, as Print House Turkey are able to meet any of your requests from simple to complex products.

In our bindery, we do perfect binding and hard cover binding of printed materials for various shapes and sizes from miniature to oversized with a multitude of options. We also offer thread sewing and saddle stitching services.

Insert line, polywrapping machine, various strapping and shrink-wrapping machines and pallet stretch wrappers make endurable packaging possible. Our packaging services offer you a wide array of packaging options including polywrapping, shrink wrapping and packing into cardboard boxes for dispatch overseas.

Print House Turkey is capable of making on time delivery of its customers’ products to anywhere in the world.

To your attention:

High-technology KBA-Metronic ink jet printer prints barcodes, logos, data matrix codes, true type fonts etc., it also prints addresses on varied surfaces.
Postpress Equipments

 

Müller Martini Bolero gathering machine
Minimum Maximum
Mechanical output 8,000 cycles per hour
Number of  feeder stations 24
Number of feeders per element 3
Product size spine length 140 mm 510 mm
width 100 mm 320 mm
signature thickness 6 mm
Image and barcode reading

 

Müller Martini Bolero perfect binding machine
Minimum Maximum
Mechanical output 1,200 cycles per hour 9,000 cycles per hour
Number of clamps 21
Product size book spine length 140 mm 510 mm
book width 100 mm 320 mm
book thickness 80 mm
book thickness with scoring 3 mm
book thickness 2 mm
without scoring
book thickness 30 mm
layflat book
PUR glue application, spine paper gluing, full-automated Müller Martini three-knife trimmer, full-automated Müller Martini compensating counter stacker, Müller Martini splitting saw

 

Müller Martini gathering and perfect binding line
Minimum Maximum
Mechanical output 6,000 cycles per hour
Number of feeder stations 15
Number of feeders per element 3
Number of clamps 16
Product size book spine length 140 mm 480 mm
book width 100 mm 320 mm
book thickness 70 mm
signature thickness 6 mm
End paper gluing, Müller Martini three-knife trimmer

Kolbus hard cover binding line
- Kolbus PK 170 rotary board cutter
– Kolbus DA 270 casemaker (65 cycles/minute)
– Kolbus BF 527 book production line (60 cycles/minute), (Including ribbon insertor)
– Kolbus EMP 597 casing-in-machine (60 cycles/minute)
– Kolbus FE 604 book forming and pressing machine (62 cycles/minute)
– Sigloch BSD 60 book stacker (60 cycles/minute)

Müller Martini Presto saddle stitching machine
Minimum Maximum
Mechanical output 9,000 cycles per hour
Number of feeders + cover feeder 6 + 1
Stitching heads 4
Product size spine length 145 mm 365 mm
book width 100 mm 305 mm
book thickness 10 mm
Omega saddle stitching option, Müller Martini three-knife trimmer

 

Müller Martini Bravo S saddle stitching machine
Minimum Maximum
Mechanical output 12,000 cycles per hour
Number of  feeders + cover feeder 6 + 1
Stitching heads 4
Product size spine length 153 mm 480 mm
book width 108 mm 320 mm
book thickness 10 mm
Müller Martini three-knife trimmer, Müller Martini compensating counter stacker

 

Müller Martini Ventura book sewing machine
Minimum Maximum
Mechanical output 12,000 cycles per hour
Product size signature length 120 mm 510 mm
signature width 80 mm 320 mm
signature thickness 4 mm
Number of stitches standard 13
staggered (combined) 7
Stitch length 16,5 mm
Standard, combined and zigzag stitching

 

Heidelberg Stahlfolder BCUH-78 paper folding machine
- Maximum sheet size: 700 mm x 1,000 mm

– 6 buckles + 2 cross knives (1 buckle under the first cross knife)

– 17 unique fold patterns: Parallel fold; short fold; open gate fold; accordion fold; 4-5-6-7 panel zigzag folds; letter fold; roll fold; double parallel fold; 8-page, 12-page and zigzag cross folds; DL fold (Letter); DL fold (Accordion); 16-page transformation fold

– Production capacity depends on the folding type (50,000 sheets per hour with A4 parallel fold)


Horizon Cross Folder AFC-566AKT paper folding machine

 

– Maximum sheet size: 558 mm x 850 mm

– 6 buckles and 1 cross knife (2 buckles under the cross knife)

– 17 unique fold patterns: Parallel fold; short fold; open gate fold; accordion fold; 4-5-6-7 panel zigzag folds; letter fold; roll fold; double parallel fold; 8-page, 12-page and zigzag cross folds; DL fold (Letter); DL fold (Accordion); 16-page transformation fold

– Production capacity depends on the folding type (40,000 sheets per hour with A4 parallel fold)

Gluing unit can produce 8-page or 12-page glued booklets

Stahl paper folding machine
– Maximum sheet size: 700 mm x 1,000 mm

– 4 buckles + 1 knife + 1 buckle under the knife + 1 final knife + 1 mobile knife

– Production capacity depends on the folding type (40,000 sheets per hour with A4 parallel fold)

 

Heidelberg die cutting machine
- Maximum sheet size: 640 mm x 890 mm

– Minimum sheet size: 250 mm x 350 mm

– Maximum output: 5,000 sheets per hour

– Paper weighing from 70 gr/m2 up to 400 gr/m2

 

Heidelberg die cutting machine
– Maximum sheet size: 380 mm x 520 mm

– Minimum sheet size: 150 mm x 200 mm

– Maximum output: 5,000 sheets per hour

– Paper weighing from 70 gr/m2 up to 400 gr/m2

 

Guillotines
- Polar 90 cm, Polar 105 cm and Wohlenberg 115 cm

 

Sitma inserting and polywrapping machine
– Maximum output: 15,000 pcs. per hour

– 5 insert stations

– Undercover inserting

– Cold and hot polywrapping

Cellophane machine

 

– Maximum sheet size: 700 mm x 1,000 mm

Web Offset Printing Services

Print HouseTurkey has one the largest web offset machine parks in Turkey. Our advanced web offset printing services rendering a multitude of options to our customers help them stand out in the crowd by the quality products we strive to offer them.

 

Web offset printing presses of various print runs, produce high quality and colour accurate products in a wide range of formats and are capable of handling different in-line folding and finishing options while in-line gluing and trimming functions downsize manual handling. The variety of equipments makes competitiveness on both short and long print runs possible.

 

High production capacity and the methods of production on the presses enable Print HouseTurkey to meet tight deadlines and to make on time delivery to its customers. Technology has allowed Print HouseTurkey to achieve improved time efficiencies in makeready, paper change and printing processes.

 

The use of advanced closed loop colour control, monitoring and supervising systems reduces paper and ink waste and establishes perfect colour accuracy and consistency.

 

To your attention:

 

Fragranced pages, special colours and silicone applications are only few of many options we can offer to our customers.

 

Web Offset Printing Equipments

 

Komori System 40

578 mm cut off
31,500 metres per hour
32 pages
8 printing units
Heatset printing on different types of paper from  40 gr/m2 to 130 gr/m2
Maximum width: 965 mm
Rota Schneider rotary trimmers
Rima System compensating counter stacker, Civiemme stacker and Civiemme palletiser
Grafotec gluing unit (In-unit gluing and cutting capability with 32,16 and 8 pages)
Ryco silicone application unit
Double, quarter, parallel, double parallel, tabloid foldings

 

Harris M 850
630 mm cut off, double circumference
31,500 metres per hour
32 pages
4 printing units
Heatset printing on different types of paper from  40 gr/m2 to 130 gr/m2
Maximum width: 980 mm
Rota Schneider rotary trimmers
Civiemme stacker and Civiemme palletiser
Platanol gluing unit (In-unit gluing and cutting capability with 32, 24,16,12 and 8 pages)
Silicone application unit
Double, quarter, parallel, tabloid, delta foldings

 

Goss Urbanite
560 mm cut off, double circumference
30,500 metres per hour
56 pages
19 printing units
Coldset printing on different types of uncoated paper from 42 gr/m2 to 90 gr/m2
Maximum width: 850 mm
Civiemme and Thorsted counter stackers
Double, quarter, parallel, tabloid foldings

 

DGM 1030

560 mm cut off
19,000 metres per hour
28 pages
20 printing units
Coldset printing on different types of uncoated paper from 42 gr/m2 to 90 gr/m2
Maximum width: 850 mm
Civiemme counter stacker
Double, quarter, parallel, tabloid foldings